Surface profiler for shop floor roughness testing: ZeGage
 
 
Optical profiler ZeScope

ZeGage™ is the ideal non-contact optical profiler for quantitative measurements of 3D form and roughness on precision machined surfaces. The industrial design provides fast, accurate metrology in a compact, cost-effective package that can be located directly on the factory floor without the need for vibration isolation or specialized enclosures. And the interactive control software, ZeMaps™, provides easy and detailed visualization to help you control your process. Read more to see how ZeGage Power, Versatility, and Value can benefit you.

Video: amazing ZeGage demo on machine shop floor

Powerful Performance

  • Proprietary non-contact optical technology is insensitive to vibration effects; no vibration isolation platforms or enclosures necessary.
  • Quantitative surface metrology with nanometer-level precision provides superior gage capability.
  • Correlation to 2D and 3D standards, and compliance to ISO/DIS 25178 surface roughness parameters.
  • High resolution 1 million pixel image sensor provides fast areal measurements in seconds, for excellent surface detail and visualization.
  • Integrated autofocus and focus aid simplifies part setup and minimizes operator variability.

surface roughness 3D profile by zegage profiler
Surface roughness of a machined part with grooves from grinding and scratches.

Versatility

  • Measures a wide variety of surface materials and parameters, including 2D and 3D profiling of surface texture, form, step-height and more.
  • Selectable magnification and field-of-view with numerous imaging and system options.
  • Included ZeMaps software provides comprehensive tools for surface data visualization, analysis and reporting.
  • Heavy duty T-slot compatible part positioning staging enables simple, repeatable fixturing and measurement.

Productivity and Value

  • Cost-effective price-to-performance ratio compared to alternative systems, including mechanical contact stylus profilers.
  • Compact, vibration-tolerant SureScan™ technology for easy integration anywhere in your facility.
  • Non-contact method means no consumable replacement costs to worry about.
  • Simplified operation results in low training and service costs.
  • High-output, long-life LED light source for years of trouble-free operation.

 

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Optical Profiling: What you need to know about ZeGage

  • Vibration-resistant, for metrology and process control on the production floor
  • ISO 25178-compliant texture results ensure confidence in your metrology
  • Non-contact metrology technique prevents potentially costly part damage and scrap
  • Area based measurement is insensitive to part lay
  • Measurements require no consumables
Surface profiler ZeGage